Water Treatment Plants
High-performance utility systems engineered for water softening, demineralisation, and pure water generation.
TDS & Dissolved Hardness Management
High groundwater dissolved solids (TDS) and temporary/permanent mineral hardness are chronic challenges for chemical, textile, and pharmaceutical manufacturers across South Gujarat's industrial corridors.
Hydrocare Engineers designs, installs, and services Thermax's line of compact, skid-mounted water treatment plants. Backed by genuine Tulsion® exchange resins, our softeners, demineraliser columns, and reverse osmosis skids provide stable, predictable, high-quality process water for utility boilers and sensitive pharmaceutical loops.
Our Water Treatment Systems
Standard and customized skid-mounted utility plants engineered for reliable process operations, loaded with premium ion exchange and membrane components.
Water Softeners
High-capacity water softening systems engineered to remove calcium, magnesium, and other hardness-causing minerals. Loaded with genuine Thermax Tulsion® T-42 Na food-grade strong acid cation exchange resins in sodium form.
Eliminating hardness prevents scale build-up inside boiler tubes, cooling towers, and downstream piping networks, keeping heat transfer rates high and reducing energy bills.
- Capacity Range: 1 m³/hr to 100 m³/hr standard and custom skids
- Premium Resin: Loaded with genuine Thermax Tulsion® exchange resins
- Vessel Types: High-tensile FRP tanks or food-grade epoxy-lined mild steel vessels
- Operation: Manual multiport valves or automated pneumatic manifolds
Demineralisation (DM) Plants
Two-bed co-flow or counter-flow demineralisers and Mixed Bed (MB) polishers. Housed on heavy-duty skids and designed to remove all dissolved ions (TDS) and mineral content from your feed water supply.
Delivers high-purity deionised water with conductivity < 1 µS/cm and silica leakage < 0.05 ppm, satisfying strict feed standards for high-pressure power utility boilers and sensitive pharmaceutical lines.
- purity index: Near-zero TDS water with conductivity down to < 0.1 µS/cm
- dual bed layout: Dedicated SAC (cation) and SBA/WBA (anion) resin columns
- mixed bed polishing: Single-column resin blending for ultra-pure polishing needs
- resins used: Loaded with premium Tulsion® demineralising resin chemistry
Reverse Osmosis (RO) Plants
Advanced high-pressure membrane separation plants designed to reject up to 99% of raw water dissolved salts, silica, heavy metals, organic pollutants, and bacterial pathogens without chemical additives.
Equipped with low-energy or high-rejection polyamide membranes and high-pressure vertical multistage pumps. Perfect as stand-alone pure water skids or as pre-treatment to demineraliser beds.
- Capacity Range: Flow rates from 0.2 m³/hr to 120 m³/hr skids
- high salt rejection: Up to 98%–99% dissolved solids (TDS) rejection rate
- durable membranes: Premium Thin-Film Composite (TFC) membrane arrays
- skid layout: SS-304/SS-316 structure with integrated gauges & flow meters
Need a Custom Water Treatment Plant?
Our design engineers calculate column sizes and resin volumes matching your daily volume demand and feedwater chemical assay.